Paddy’s Run Power Station

Industrial / Kentucky

Paddy’s Run Power Station is a demolished coal-fired power plant by the Louisville Gas & Electric Corporation in Louisville, Kentucky.


History

Planning for a new coal-fired power plant in Rubbertown on the west side of the city began in the 1930s at a time when the majority of the 140 antiquated steam power plants that dotted the city were being phased out. 1 Shortly after Hitler declared war on Poland in September 1939, the Louisville Gas & Electric (LG&E) board of directors authorized the ordering of two 30,000 KW steam-powered electrical generators for the proposed power plant. 1 9 The board anticipated that the United States would be dragged into the war, and with its inland location and abundant water supply, the city would blossom into a water industry center.

But just two weeks after the order was placed, the federal government banned all power utilities from expanding with new construction in anticipation of a major war. 1 But as orders had already been placed, LG&E was authorized to begin construction of its power plant, Paddy’s Run Station. 7 9 The new facility was finished in 1942 1 10 and consisted of two 30 MW generators and a central 225-foot chimney. 5 10

The additional electrical capacity allowed LG&E to be designated a national defense utility and spurred massive industrial development in Rubbertown. 1 The plant was adjacent to National Carbide’s artificial rubber manufacturing plant and was near proposed manufacturing facilities for neoprene, butadiene and other synthetic chemicals that were needed during World War II. 7

LG&E was well prepared. Industrial and commercial power consumption jumped from 158 million kW hours in 1939 to more than 877 million kW hours by 1944. 9

With a backlogged demand for electricity, the company ordered a 60 MW generator in March 1945, which was installed as Unit 3 in 1947. 10 11 Costing $5.65 million, the new generator was the largest in the state and had the capacity to consume 15 carloads of coal daily.

Two additional 60 MW generators were added in 1949 and 1950. 10 The final 60 MW unit went online in December 1952 at the cost of $8.75 million. At its peak, Paddy’s Run consisted of six boilers, six turbine generating units, six 225-foot chimneys, three screen house water intake structures, subsurface river intake tunnels, a coal railcar shaker house, and associated conveyors. 5 It cost $29 million to complete. 10

Closure

Because of the lower total capacity, Paddy’s Run was used to primarily to meet summer peak requirements by the 1970s. 2 In an effort to curb pollutants, LG&E installed a carbide lime flue gas desulfurization (FGD) on Unit 6 in April 1973. Unit 6 was being operated infrequently because of its low thermal efficiency. The $2.9 million 8 pilot project, which used carbide lime, a waste by-product from a nearby acetylene industrial plant, was among the first of its type in the nation and it was able to remove 90% of the sulfur dioxide from the unit. 14 Another FGD was installed later on another unit, and a third unit featured a dual-alkali process. 3 Based on the process of the FGD demonstration, the scrubbing system was installed at other LG&E facilities.

In June 1982, LG&E proposed burning oils, laden with polychlorobiphenyls (PCBs) from discarded electrical transformers in the two remaining boilers of the mothballed Paddy’s Run power plant. 13 The intense heat of the boilers (2,000° F to 3,000° F) would break down the PCBs into less harmful chemicals that would collect in the smokestack scrubbers.

Facing an aging facility with only two out of six units operating only during peak conditions, LG&E closed Paddy’s Run Power Station in 1984. 4 15

In 1990, Louisville Energy & Environment, a joint venture between two firms, considered reusing the mothballed LG&E facility to burn city waste at the cost of $25 million. 12 A processing station for trash would also be built adjacent to the power plant at the cost of $10 million. Steam generated from the plant would feed into existing pipes to DuPont and reduce the amount of coal that it burned by one-third. The ash from the burning would be sold to local cement companies for use as a filler in the mixing of Portland cement. A small amount of material would still go to a landfill, but the amount buried would be reduced by 83%.

Consultants hired by the Board of Aldermen noted that the waste-to-steam project would be financially troublesome for the city, and environmentalists opposed the project in favor of one that would incorporate more recycling. 16 With little political and public support, the project was considered dead by March 1992.

LG&E constructed a 227 MW natural-gas power plant on the site of the coal pile in 2000-01, which included a primary 178 MW turbine, and a 33 MW turbine and 16 MW turbine to satisfy summer peak demands. 6

In 2012, five smokestacks were removed because of imminent structural concerns, 5 with the remainder of Paddy’s Run demolished in 2016-17. 17


Gallery


Sources

  1. “Light and Power.” The Encyclopedia of Louisville. Ed. John E. Kleber. Lexington: University Press of Kentucky, 2001. 515.
  2. G.A., Isaacs. Survey of flue gas desulfurization systems, Paddy’s Run Station, Louisville Gas and Electric. Final report. Cincinnati: PEDCO-Environmental Specialists, 1975.
  3. Hower, James C., et al. “Influence of flue-gas desulfurization systems on coal combustion by-product quality at kentucky power stations burning high-sulfur coal.” Waste Management 17.8 (1997): 523-533.
  4. System close out tag.
  5. Paddy’s Run Station Conceptual Phase Study – Demolition with Clean Fill Option, AMEC Environment & Infrastructure, 2013.
  6. Paddys Run Gas Power Plant.” IndustryAbout, 1 May 2019.
  7. “LG&E Gets Permit to Build Water Intake.” Courier-Journal [Louisville], 25 May 1941, p. 1.18.
  8. Pardue, Leonard. “LG&E seeks 1983 pollution-control deadline.” Courier-Journal [Louisville], 26 Oct. 1972, p. B18.
  9. “World War Again and 25 Years of Louisville’s Great Growth.” Courier-Journal [Louisville], 17 Feb. 1963, p. 25.
  10. Edstrom, Ed. “Rapid Expansion of Power Plant Here Points Up Industrial Growth Since War.” Courier-Journal [Louisville], 22 Oct. 1950, p. 1.21.
  11. Uhl, Sherley. “Paddy’s Run Generator, Starting This Week, to Boost LG&E Power 30 Pct.” Courier-Journal [Louisville], 21 Sept. 1947, p. 1.12.
  12. Shafer, Sheldon. “Abramson unveils waste proposal to cut costs, pollution.” Courier-Journal [Louisville], 30 Nov. 1990, p. A12.
  13. “LG&E plans to burn oils bearing PCB.” Courier-Journal [Louisville], 22 Jan. 1982, p. A5.
  14. Nichols, Wanda. “LG&E says pollution controls work.” Courier-Journal [Louisville], 28 Apr. 1973, p. A10.
  15. Pike, Bill. “Book honors Jefferson’s lesser known historic sites.” Courier-Journal [Louisville], 7 Jun. 2000, p. G2.
  16. Wilson, Cynthia. “Despite cancellation of steam-plant plan, West End residents are still on guard.” Courier-Journal [Louisville], 11 Mar. 1992, p. E1.
  17. “Keeping You in the Cane Run Energy Loop.” Neighbor to Neighbor, Jan. 2017.